• Skip to primary navigation
  • Skip to content

Design Garden

Resources for Biomedical Engineering Device Design

  • Home
  • Design Resources
    • Voice of the Customer
    • User Needs and Design Inputs
    • Regulatory Affairs
    • Ideation
    • Intellectual Property
    • Market Assessment
    • Prototyping Resources
  • Global Health Capstone
  • Contact Us
  • Recommendations
  • Startups & Student Ventures
  • STAT Credentialing Program
  • Spring 2025 Expo Showcase
    • Fall 2024 Expo Showcase
    • Spring 2024 Expo Showcase

S24 PatchPals

Get to know our team on LinkedIN:

Aya Samadi, Deniz Onalir, Shangze Lyu, Xiaokun Xie

PatchPals

 

Streamlined negative pressure setup through wound image segmentation and CNC foam cutting

Our showcase photo displays our software to segment the image (left) and the automated cutting machine (right) with a piece of foam ready to be cut. In front is a “wound” model and small reference card used to scale the image.

Project Description:

Negative Pressure Wound Therapy Devices (NPWT) are applied to chronic or non-healing wounds to promote granulation tissue growth. These devices work by manually cutting and fitting a piece of polyurethane foam inside the wound bet, sealing it with an adhesive drape and tubing, and administering negative pressure. The foam is critical to distribute the pressure uniformly, but the foam-cutting process is time consuming. Wound care nurses reported that the most time limiting step of the wound dressing changes was the foam-cutting, causing the total time of a dressing change to take up to 90 minutes. Our device remedies this issue by reducing the time it takes to change wound NPWT dressings. Nurses simply take a photo of the wound, outline it, and pass the marked-up image through our software. The software scales the wound and generates cutting instructions for a CNC machine, which will cut the foam in the precise shape of the wound. Our device requires less than one minute of “hands-on” time, cutting the total dressing change time by 23%. Additionally, our device is tested with 93% accuracy with respect to the wound’s dimensions. With this device, nurses not only save time by avoiding the time-consuming and trial-and-error based foam-cutting process but are also able to prepare other components of the dressing change while the foam is being cut for them.

Mark Molckovsky MD

Fold Health

 

Copyright © 2025 · Maker Pro on Genesis Framework · WordPress · Log in